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MBBR Manufacture

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Since 2013

Focused on Manufacturing in the Water Treatment Industry for More than 10+ Years.

Aquasust founded in 2013, is recognized as the pioneer among China's water treatment providers with a unique combination of plastic and rubber plant backgrounds. We take in establishing our factory, in the city of Anqing. As a testament to our commitment to innovation, we were honored with the National High-tech Enterprise award in 2019, and we hold essential patents for products such as Plastic profiles, MBBR media, Aeration diffusers, Sludge Dewatering Machines. Today, we stand tall as one of the most distinguished manufacturers in the water treatment industry.

21760_m²

Factory area

150_items

high-speed extruded and injection lines

200000_CBM

Annual production capacity of MBBR

120₊

Cooperating countries

Guarantee of core technology

Leading Technology Research & Development of MBBR Media

Our MBBR Media Manufacturing Laboratory is a high-tech design, R&D and production facility dedicated to the creation of MBBR (Moving Bed Biofilm Reactor) media for water and wastewater treatment. This laboratory has a stringent environmental control system, advanced material handling equipment, and production lines utilizing the latest extrusion and injection molding technology to ensure that optimally designed MBBR media can be accurately produced. It is also equipped with the latest CAD software and simulation technology, enabling engineers to optimize the shape, size and surface structure of the media. A quality control laboratory ensures the quality of each batch through a rigorous testing process that includes physical and chemical properties, durability and biocompatibility.

MBBR Media Development

The production process of MBBR media begins with the use of 100% pure raw materials, ensuring that the quality of the media is guaranteed right from the source. Following the order requirements, the raw material is precisely processed into the designed shapes and sizes to form the highly efficient MBBR media. Throughout the manufacturing process, consistency and reliability are ensured from batch to batch through continuous production monitoring. Upon completion of manufacturing, MBBR media undergoes a series of stringent quality checks to ensure that each media meets strict specifications. Qualified products are then carefully packaged to ensure protection from damage during transportation. Before the product finally leaves the production line, a final shipping quality inspection is performed to ensure that each product received by the customer is free of defects. The products are then stored in warehouses and sent out when the transportation vehicles are ready for delivery to customers around the world.

100% Vrigin Guarantee

Aquasust MBBR Media-100% HDPE Materia

The kernel of MBBR technology is biological membrane bio media, it is made from modified PE which the density is small than water.

Aquasust MBBR material：HDPE
Density：0.96g/cm
It can customize different density MBBR bio media according to different wastewaterMaybe each factory will choose PE material, but why does Aquasust want to choose FDA-group HDPE material?

Reason: As a professional export MBBR manufactory, Aquasust services to all including the world's top environmental technology group, excellent material is the precondition of cooperation and the basis of mutual trust. Meanwhile, Aquasust choose this material because its material purity is very high, and it have excellent physical properties, ensure 20 years lifespan, and not be broken by the agitator.

Production Process

MBBR Media Design & Manufacturing

The design and manufacturing process of a MBBR Media typically involves several steps

step 1

Order Production

Starting with order-based production, the raw material is processed by precise machines into specific shapes and sizes to form the MBBR media.

step 2

Production Control

Strict production control is applied throughout the production process to ensure quality and consistency of the product.

step 3

MBBR Quality Inspection

The finished MBBR media undergoes a detailed quality inspection, which may include dimensional measurements and ensuring that the shape of each media conforms to the design specifications.

step 4

Package

Qualified MBBR media is packaged to ensure safety and protection during transportation.

step 5

Warehousing

The inspected products are stored in the warehouse ready for shipment.

Customizable

Special MBBR Customization

Aquasust integrates mold, extrusion, injection molding, equipment andresearch as a wholeIt can provide diversified and customizable MBBR process suspension carrier packing for diffe-rent sewage treatment equipmentand scenes.

Test Center

Rigorous MBBR Media Testing

Testing newly produced MBBR media involves several steps to ensure its quality and performance. First, a visual inspection is performed to identify any cracks or defects. Next, precision measuring tools such as calipers are used to confirm that the size and shape of the media meets design specifications. The density and buoyancy characteristics of the media are also tested to ensure proper floating or settling behavior in the water, which is critical to the efficiency of the MBBR system. Material quality analysis is used to verify the purity and chemical stability of the raw materials. The durability of the media is assessed through strength testing to ensure they can withstand the physical stresses of long-term operation. In addition, biofilm adhesion tests may be performed to observe microbial growth on the media, as well as UV stability and environmental stress cracking tests to examine media performance in changing environments. These comprehensive tests ensure the efficient performance and reliability of MBBR media in wastewater treatment processes.

Packaging workshop

MBBR Media Packaging

Our professional team can design the most suitable packaging solution based on the characteristics of the product and customer needs. We pay attention to details to ensure that every package meets high standards and can effectively protect the product from damage during transportation.

Why choose AquaSust

AquaSust MBBR Media Manufacturing Highlights

Clean Environment

A good product must be born in a good environment. A good working environment will definitely restrain the behavior of employees. Details can ensure better product accuracy. Details are the basis of quality.

: Advanced Equipment

We are a production-oriented factory, and advanced equipment is the basis for quality assurance. Try to use the control of the device to reduce the chance of human error. Use equipment to improve production efficiency and reduce labor intensity.

Super MBBR Media Development

Develop a precision MBBR Media, comparable to the international cutting-edge technology, integrate the internal operation data of the group, and develop a new generation of precision MBBR Media

: Quality After Sales Guarantee
Utilize professional experience, shorten the length of the supply chain, and provide customers with after-sales service.